Weekly – 10 minutes
Dust off programmer sites and socket modules with clean, dry compressed air.
Inspect Z-rod bellows for proper movement (compression and extension).
Check nozzle runout. Replace bellows if run-out is greater than 8 mils.
Remove debris from work area.
Monthly – 30 minutes
Vacuum fan filters on the back panel.
Vacuum computer air filter.
Inspect all moving parts for signs of excessive wear.
Quarterly – 30 minutes
Clean X and Y-axis gold encoder scales with non-abrasive, lint-free wipes using isopropyl alcohol. Do not use acetone, chlorinated solvents, or Methylated spirits.
Clean the CyberOptics Laser Align Camera lens using the Normal Cleaning Procedure. To remove fingerprints or other oily deposits, use the Cleaning Procedure for Persistent Problems.
Clean glass lens under laser pointer inside vacuum chamber.
Check X and Y Belt tension.
Inspect X and Y-axis rails for signs of wear or binding.
Inspect compressed air filter in pneumatics box located on the side of the machine.
Replace laser carbon filter (part number: W4100FILTER) located under laser box bay. Adjust inspection intervals depending on usage.
Inspect laser HEPA filter (replace if needed).
Inspect vibratory feeder springs for signs of wear or damage.
Clean tape loader heat sealer shoes and/or pressure sealer rollers.
Semi-Annually – 60 minutes
Perform complete BPM site diagnostics.
Clean socket modules of dust and debris with clean, dry, compressed air.
Replace in-line vacuum filter located on the Pick-and-Place assembly.
Inspect for loose hardware: brackets, bolts, screws.
Clean laser box of ash and debris.
Clean laser galvo lens.
Calibrate laser marking nozzles to laser marker.
Perform alignment camera to nozzle coplanar calibration.
Annually – 90 minutes
Perform all checks as Semi-Annually above.
Perform calibration verification procedure on programming sites.